DC to DC Converters for Railway Applications

DC to DC Converters for Railway Applications

ADM is proud to represent Premium Power in Australia. Premium offer a wide range of industrial power supplies, DC to DC converters, and AC to DC inverters with railway approvals.


We look at some of the most common railway applications for DC to DC converters in Australia and look at some of the models that could be used in each instance.

DC to DC Converters for Rail Control Systems 

Premium has more than 30 years' experience in supplying power solutions to the international railway market. This began in 1985 with a custom 300W DC to DC converter with a double output that was required for a retrofit project on the Madrid subway.  

Premium still offers custom solutions today, but for added convenience offers a range of standard DC to DC converters that comply with railway standard EN50155 and EN45545 2. 

Premium’s DC to DC converters are used to convert the available on-board power to the correct DC voltage to power the trains control systems.  

For convenient installation they are available in a Eurocard 3U format.  

Three such models are the CCS-60, CTS-120 and CTS-240.  

To look up the specifications of each of these, please click on the images below: 


DC to DC Converters for Train and Tram Door Systems 

It is very rare to find a passenger train in Australia that does not have powered doors. Even if there is some older stock still in service, it very likely has a powered door closing mechanism, even if the door is opened manually.  

Premium Power’s CRS-500-T series DC to DC converters are well suited to this application.  


The CRS-500-T DC to DC converters have a typical power output of 500 WATTS and there are three output voltages within the range: 24V, 48V, and 110V.  

The input voltage range options are: 14.4~30VDC, 21.6~47VDC, 28.8~60VDC,43.2~90VDC, and 66~144VDC, which covers most onboard power systems.  

All models are designed to work in temperatures of up to 70°C and cooling is via natural convection. Efficiency is up to 92%. 

Other useful features are also available, such as redundant operation. These DC converters provide protections against overload and short-circuits, output over-voltage, reverse input voltage, input under-voltage and input over-current.  

Should an input undervoltage condition occur the CRS-500-T converter is disabled, preventing the battery from becoming totally discharged. 

The CRS-500-T inverters carry EN50155 and EN45545-2 approvals. 

DC to DC Converters for Onboard Hot Water Systems 

Aboard interstate, interregional and some intercity trains there is a need to provide hot water in the buffet car. 

Again, the CRS-500-T DC to DC Converter is a good solution for this application.  

DC to DC Converters for Train Toilet Modules 

The Premium CTS-120 series is well suited to this application. 


They are EN50155 and EN45545-2 approved.  

Input voltage range options are: 14.4~30VDC, 21.6~47VDC, 28.8~60VDC,43.2~90VDC, and 66~144VDC. There are four output voltage options: 5VDC, 12VDC, 24VDC, and 48VDC.  

The CTS-120 DC-DC converters have a galvanic isolation between input and output. They operate at a fixed switching frequency and use push-pull converter topology.  

There are two options to choose: Remote sensing or Low output voltage alarm.  

For maximum regulation, the remote sensing terminals can be connected to the load. This will allow a power cable voltage drop of up to 0.3 V on each cable to be offset. 

The CTS-120 DC to DC converters are protected against overload and short-circuits by means of a current limiting circuit. They are also protected against reverse polarity input voltage, and the input fuse blows if an improper connection is made. When a converter input undervoltage condition occurs, the converter is disabled, preventing the battery from becoming totally discharged. 

All Premium railway DC to DC converters come with a 5-year manufacturer’s warranty. If you cannot find a suitable model within the standard, it is very likely that we will be able to offer a customised solution. 

For further information on railway DC to DC converters, please contact ADM

Premium Power Supplies

18 February 2021