MEAN WELL Redundant Power Modules

REDUNDANT POWER MODULES

With the rapid development of technology, providing a stable supply of power to system critical instruments, such as industrial computers, and server and telecommunications equipment has become increasingly critical.  

Therefore, building redundancy into a power system is becoming more commonplace. 

One common method of achieving redundancy has been to connect two power supplies to the load in series through diodes as shown below: 

Two power supplies connected to load in series through diode

 

The idea being that should one of the power supplies fail, the other takes over ensuring the stability of the power supplied to the entire system.  

Using power supplies with a parallel function is not recommended for redundancy applications. This is because without a specific hot-swapping function, there is the possibility that a short circuit could occur at switch over, which would cause the entire power system to fail. 

It is up to the designer of a power system to verify its redundancy capability. Not all organisations have this capability in house.  

For some time now MEAN WELL has had a simple DIN rail solution to building redundancy into a power system, by using the DR-RDN20 redundancy module in conjunction with any MEAN WELL 24V DIN rail power supply.  

This has been a popular solution and MEAN WELL has now expanded the product range to make it available to a wider range of applications.  It should also be noted that MEAN WELL is discontinuing the DR-RDN20 in favour of the newer models.

The concept is very simple. The redundancy module sits between the two power supplies and the load, managing the switch over should one of the power supplies cease to operate.  

The most basic redundancy circuit would look as follows: 

Basic redundancy circuit

 

To increase the reliability of the system, you can multiply the number of power supplies and redundancy modules used in the power system’s design, as per the below example: 

Redundancy circuit with higher reliability

 

The latest redundancy modules within the MEAN WELL range are shown in the following table: 

Model Number

Output Voltage / Current

Input

DRDN20-12

12V DC / 0~20A continuous

2 Channels

DRDN20-24

24V DC / 0~20A continuous

DRDN20-48

48V DC / 0~20A continuous

DRDN40-12

12V DC / 0~40A continuous

DRDN40-24

24V DC / 0~40A continuous

DRDN40-48

48V DC / 0~40A continuous

 

You can download the data sheets by clicking on the link below: 

MEAN WELL DIN Redundancy Modules

The MEAN WELL redundancy modules simplify the process of designing a redundant power system. The responsibility of ensuring the design of the system is fit for purpose lies with the system designer. ADM will not accept a claim for losses caused by a power supply failure, beyond the scope of the manufacturer's warranty. 

If you have any questions about MEAN WELL redundancy modules, please contact ADM

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15 April 2024